Frequently used tightening torques
Oil change
Oil filter 11 Nm
Oil drain plug 32 Nm
Engine guard to engine, front left M8 x 16 and 2 rear 19 Nm
Engine guard to engine, front right, M6 8 Nm

Oil change, gearbox
Oil drain plug, gearbox 30 Nm
Oil filler plug, gearbox 30 Nm

Oil change, rear wheel drive
Reaction link to final-drive housing M10 x 55 10.9 43 Nm
Speed sensor to final drive housing cover M6 8 Nm
Oil filler plug in final drive housing with O-ring 11.2 x 1.8, Screw, M12 x 1 20NM
Brake caliper, rear, to cover of final drive housing M8 x 25 24 Nm

Spark plugs
Primary spark plug to cylinder head
Bosch YR5LDE, M12 x 1.25 Initial tightening and retightening step, 23 Nm
NGK DCPR8EKC, M12 x 1.25 Initial tightening and retightening step, 20 Nm
Secondary spark plug to cylinder head
Bosch YR5LDE, M12 x 1.25 Initial tightening and retightening step, 20 Nm
NGK DCPR8EKC, M12 x 1.25 Initial tightening and retightening step, 23 Nm
Cover, secondary spark plug coil to cylinder head M6 x 12 8 Nm

Wheels swap
Front Brake caliper to slider tube M8 x 35 10.9 ZNS3 30 Nm
Front wheel, axle screw in axle holder M22 x 1.5 20 Nm
Pinch bolt, axle holder M6 x 30 2x each side 8 Nm
Rear wheel to wheel carrier M10 x 53 x 1.25 Tighten in diagonally opposite sequence 60 Nm

Installing fork legs (for installing neoprene fork protectors)
Fork bridge, bottom, to fork fixed tube M8 x 30 2x each side, alternately 10 Nm
Fork bridge, top, to fork fixed tube M8 x 30 2x each side, alternately 24 Nm

Adjusting valve clearance and rocker arms end play
Locknut, valve adjusting screw M6 x 0.5 8 Nm
Camshaft bearings M8 x 65 19 Nm
Cylinder head to cylinder (Closing torque, 20 Nm Initial torque, 90° Final torque, 90°)
Cylinder head cover to cylinder head tighten in diagonally opposite sequence 10 Nm

Thanks HP_Mic
Comments
Posted by Warthog on 20 Jan : 13:51
Reply to this NM to Foot Pounds (Pound Force per Foot)
[ 20+ ]
Registered: 20 Jan : 12:53
Comments: 3
8Nm = 5.9 FtLbs
10Nm = 7.36 FtLbs
11Nm = 8.1 FtLbs
20Nm = 14.75 FtLbs
24Nm = 17.7 FtLbs
32Nm = 23.6 FtLbs
Warthog
TeutonicChronic
Posted by blackSP on 27 Feb : 17:47
Reply to this Conversion table

Comments: 11
TORQUE CONVERSION
Inch Lb(0.113)=Nm
FtLbs(1.356)=Nm
Nm(0.737)=FtLb
Nm(8.849=Inch Lb
[ edited 27 Feb : 17:50 ]
2014 KTM 450 EXC - 2013 Harley-Davidson XL 1200 C

b l a c k S P e c i a l s

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